MANIPUR ROBOT BATTLE - Basic Robot Design Book

CONTAINS

1.   Introduction

2.   Precautions

3.   Main Content (Robot Building Instructions, Activities, etc.)

4.   Fun Activities Section (Coloring, Drawing, etc.)

5.   Disclaimer 

Introduction

This book is designed to help students from classes 5 to 10 explore the exciting world of robotics by building a simple battle bot. Using step-by-step instructions and easily accessible materials, students will learn the process of designing, assembling, and wiring a functional remote-controlled robot.

Through this hands-on journey, students will gain a fundamental understanding of electronics, including motor functions, wiring connections, and battery setup. They will also explore basic mechanical concepts such as gear movement and elastic thread mechanisms that control robotic motion.

To make learning engaging and interactive, this book includes activities such as cutting, gluing, crafting, soldering, assembling, wiring, drawing, and coloring. These activities not only enhance creativity but also develop problem-solving skills, logical thinking, and an innovative mindset.

By the end of this book, students will have successfully built their own battle bot and gained the confidence to explore more advanced robotics projects in the future.

Precautions

Before starting the activities in this book, please read and follow these safety precautions to ensure a safe and enjoyable learning experience:

Adult Supervision: Some tasks, such as cutting, soldering, and handling electronic components, may require adult supervision, especially for younger students.

Sharp Tools: Use scissors, cutters, and blades with caution. Always cut away from your body and store sharp tools safely after use.

Soldering Safety: When using a soldering iron, work in a well-ventilated area, wear protective gloves if necessary, and avoid touching the hot tip. Turn off the soldering iron after use.

Electrical Safety: Ensure correct wiring connections and battery polarity to prevent short circuits or damage to components. Never connect wires directly to the battery without proper guidance.

Hot Glue Caution: A hot glue gun can cause burns if not handled carefully. Avoid touching the nozzle and allow the glue to cool before handling.

Fire Safety: Keep flammable materials away from soldering irons and hot glue guns. Work in a clean, clutter-free area.

Proper Ventilation: When working with adhesives, paints, or soldering, ensure you are in a well-ventilated area to avoid inhaling fumes.

Handling Batteries: Do not mix old and new batteries or different types of batteries. Dispose of used batteries properly and avoid short-circuiting them.

Workspace Organization: Keep your workspace clean and organized to prevent accidents and make the assembly process easier.

Follow Instructions Carefully: Always refer to the step-by-step guidelines provided in this book and double-check your work before proceeding to the next step.

MATERIALS REQUIRED ( Amazon )

• Fevicryl Multi Surface Pastel Acrylic Colours Kit
• Camel Plastic Champ Brushes Set of 7
• FINEWORLD Sewing Thread (Black and White)
• Pidilite Fevicol MR Easy Flow Squeeze Bottle
• JK Copier Slims Paper A4, 75 GSM
• Maped Universal Grape Moustache Scissor
• Aldeco Soldering Iron Kit
• THEMISTO 20 Watt Mini Hot Melt Glue Gun
• HiLetgo Smart Car Robot Plastic Tire Wheel with DC Motor
• 2Meter/10 WAY Wire Rainbow Color Flat Wire Cable
• Electronic Spices Pack of 5 DC Electric Toy Motor
• XML Snap Off Cutter for Cutting Papers
• OM KRAFT Styrofoam Square Cake Dummy
• Duracell Alkaline AAA Batteries, pack of 4
• ETI Colour Tape 2 inch (Black)
• Kavya Craft Present 1 mm Elastic Beading Cord (Black and White)

PROCEDURE

• Print the robot body template on A4 paper.
• Attach the printed paper to a Styrofoam square cake using glue and cut along the design lines using a blade.
• Remove the paper from the Styrofoam and smooth the edges of the cut parts.
• Assemble all the parts using a hot glue gun. Refer to the provided assembly image for guidance.

Main body design template 1

Main body design template 2

TO START BUILDING THE REMOTE CONTROL

• Print the remote-control body template on A4 paper.
• Attach the printed paper to a Styrofoam square cake using glue on the (top, side, backside) and cut along the design lines using a blade.
• Remove the paper from the Styrofoam and smooth the edges of the cut parts.
• Assemble all the parts using a hot glue gun. Refer to the provided assembly image for guidance.

Remote body design template

REMOTE CONTROL WIRE CONNECTION

• Before connecting the wires make sure you attach all the electronics in the right place.
• Attach the Gear motor to the robot’s both side leg part using hot glue gun.
• Attach the DC motor to the robot’s both side chest part.

• Ensure you follow the correct wire connections, as there are two types
• First, the upper keys' wire connections with the gear motors
• Second, the front keys' wire connections with the DC motors.
• Make sure to follow the correct polarity when making the battery holder and connecting the cathode (-) and anode (+) wires.
• Create a cylinder by rolling thick chart paper to match the size of the battery cells.
• Insert the two cells inside the paper cylinder.
• Attach the cathode and anode caps to the left and right sides of the cylinder. Refer to the remote battery assembly image for guidance.

 

Upper keys to gear motor wire connections

Front keys to DC motor wire connections

• Connect all the wires using a hot iron soldering tool.
• Refer to the provided wire connection images to verify the overall wiring setup.

Thread and elastics cord thread connection

• First, take a thread with a length of 10 centimeters.
• Attach one end of the thread to the DC motor's steel rod using the motor gear cap and secure the other end to the robot's arm using a hot glue gun. (When the motor is rotating the steel rod will drag the thread).
• Note that the blue color represents the thread, and the red color represents the elastic cord thread.
• Next, take an elastic cord thread with a length of 10 centimeters.
• Attach one end of the elastic cord thread to the back of the robot and the other end to the robot's elbow area using a hot glue gun. (It will help the robot’s hand to come back in the normal position)
• Refer to the thread and elastic thread connection image for guidance.

How to control the robot using remote controls

• Follow the instructions below to control the robot's movements using the keys.
• Press the front left or right key to control the robot's hand movements.
• Press both upper left keys simultaneously to move forward and press both upper right keys simultaneously to move backward.
• Press the upper left-side key and upper right-side key at the same time to rotate the robot to the right.
• Press the upper right-side key and upper left-side key at the same time to rotate the robot to the left.

Fun activities

·       Color the drawing diagrams and choose the best color scheme for the robot.

·       Complete the drawing by connecting all the dots with a scale.

Disclaimer

This book is intended for educational purposes only. While every effort has been made to ensure the accuracy of the information provided, the author and publisher are not responsible for any errors, omissions, or damages resulting from the use of this book.

Some activities involve sharp tools, hot glue, soldering, and electrical components, which may pose safety risks. It is strongly recommended that students conduct these activities under adult supervision and follow proper safety precautions.

The author and publisher disclaim any liability for injuries, accidents, or damages that may occur while following the instructions in this book. Users assume full responsibility for their safety and the appropriate use of materials.

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